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200kVA IGBT Static Voltage Stabilizer for Precision Electronics Factory in Vietnam

Project Overview

DONGKWANG COMPANY LIMITED is a Korean-invested precision electronics manufacturer. Its production facility in Vietnam was newly built, and at the time of this project the surrounding utility supply was not yet fully stable — the incoming power showed both voltage fluctuation and frequency deviation.

For this project, WINZPOWER manufactured and supplied a 200kVA WPZ33200 IGBT Static Automatic Voltage Stabilizer to provide a stable 380V / 50Hz supply for the factory’s precision electronic manufacturing equipment.

Exterior sign of the DONGKWANG COMPANY LIMITED manufacturing facility in Vietnam.

DONGKWANG COMPANY LIMITED manufacturing facility in Vietnam.

Power Quality Challenge & IGBT Solution

The factory’s precision electronic equipment requires a stable 380V / 50Hz supply, but neither parameter was stable on the local grid.

For this application, voltage regulation alone was not sufficient because the customer’s equipment required both stable voltage and a fixed 50Hz supply. The 200kVA IGBT system was therefore selected to regulate the voltage and provide a fixed 50Hz output.

Input: 380V ±20%, 47–63Hz → 200kVA IGBT Regulation → Output: 380V ±1%, fixed 50Hz

Project Specifications

Item Specification
Customer DONGKWANG COMPANY LIMITED
Location Vietnam
Industry Precision Electronics Manufacturing
Equipment IGBT Static Automatic Voltage Stabilizer / Voltage & Frequency Stabilization Power Supply
Model WPZ33200
Rated Capacity 200kVA
Input System 3Φ4W+G
Input Voltage 380V ±20%
Input Frequency 47–63Hz
Output System 3Φ4W+G
Output Voltage 380V ±1%
Output Frequency Fixed 50Hz / 60Hz (this project: fixed 50Hz)
Voltage Regulation Accuracy ±1%
Dimensions 1200 × 950 × 1800mm
Weight 1290kg
Date of Manufacture 2023-08-22
Installation Date 2023-09-27
Application Power supply for precision electronic manufacturing equipment

All parameters in this table are taken from the equipment nameplate.

Manufacturing and Equipment

The 200kVA unit was manufactured, assembled, wired, inspected and tested at the WINZPOWER factory before shipment to Vietnam in 2023.

IGBT static voltage stabilizer cabinets during assembly at the manufacturing factory.

IGBT static voltage stabilizer systems during assembly at the WINZPOWER factory.

Input and output power terminals inside the cabinet of the 200kVA IGBT static voltage stabilizer.

Input and output power terminals of the 200kVA IGBT system before shipment.

Nameplate

Nameplate of the WPZ33200 200kVA voltage and frequency stabilization power supply, showing 380V ±20% / 47–63Hz input and 380V ±1% output.

Nameplate of the WPZ33200 unit supplied for the DONGKWANG Vietnam project.

Factory Testing Under Simulated Grid Disturbances

Before shipment, the completed unit was tested at the WINZPOWER factory against an adjustable grid simulator, which reproduced the disturbed input conditions of an unstable utility supply.

Simulated Grid Input vs. Stabilized Output

Simulated Grid Input

Display of the adjustable grid simulator used for factory testing, showing the simulated input voltage and frequency.

Recorded: 360.9 V (line-to-line), 59.99 Hz

Read from the grid simulator (left unit in the setup below).

IGBT Stabilized Output

Display of the IGBT static voltage stabilizer output during factory testing, showing the stabilized voltage and frequency.

Recorded: 381.0 V (line-to-line), 50.00 Hz
Target output: 380 V / 50 Hz

Read from the IGBT stabilizer (right unit in the setup below).

Complete Factory Test Setup

Factory test setup with the grid simulator on the left and the 200kVA IGBT static automatic voltage stabilizer on the right.

Left: 200kVA IGBT Voltage & Frequency Stabilizer   |   Right: Adjustable Grid Simulator

Complete factory test setup, with both units connected for the simulated grid test.

Load Testing

Resistive and inductive load testing of the IGBT static voltage stabilization system at the factory, with an inductive load connected.

Resistive and inductive load testing of the IGBT static voltage stabilization system before shipment.

Installation and Project Result

On September 27, 2023, a WINZPOWER engineer carried out the on-site installation and commissioning at the DONGKWANG facility in Vietnam.

After commissioning, the system provided the required stable 380V / 50Hz supply under the site’s fluctuating grid conditions, and the stabilization performance was recognized by the customer.

Related Product

Learn more about the IGBT system used in this project:

→ IGBT Static Automatic Voltage Stabilizer